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Lean Manufacturing Workshop

Instructor
Registration Status
The course spans more than 30 hours
Time:- will be determined
Location: iHub studio, Faculty of Engineering, Ain Shams University
Cost: One Credit Hour
Picture
TBD
Closed
Course Description:
Lean thinking is a widely adopted customer-facing improvement approach that can greatly simplify processes and improve performance in both manufacturing and service organizations. Effectively applying Lean principles and tools can significantly improve value-added productivity and reduce waste and associated costs. At the same time, these tools drive an improvement in customer service and satisfaction levels.
The intensive course gives participants a practical, hands-on, learning-by-doing experience applying Lean methodologies in a simulated environment. This course is taught and facilitated by Lean practitioners, leaders, and coaches, each with multiple years of successfully applying Lean in business organizations.
​

Learning Objectives:
  • Module 1: Introduction
 Course Objectives.
 Introduction to Lean.
 Links to Six Sigma.
  • Module 2: Waste Elimination
 Lean Mindset
Types of Waste – Mura, Muri, Muda
 Hidden Office/Factory
 Eliminating Waste
  • Module 3: Finding the Value
 Spaghetti Diagrams
 Value Stream Mapping
 Value Stream Design
  • Module 4: Continuous Improvement
 Introduction to Kaizen
 Kaizen Seven Tools
 Running a Lean Event
  • Module 5: Continuous Improvement Tools
Pareto Diagrams
 Cause-and-Effect Diagrams
 Histograms
 Control Charts
 Scatter Diagrams
 Graphs
 Checksheets
 Affinity Diagrams
  • Module 6: Process Flow
 Movement Through the Value Stream
 TAKT Time
 Flow Rate
 Constraint (Bottleneck) Management
  • Module 7: Pull Systems
 Introduction to Kanban
 Visual Signals
 Just in Time
  • Module 8: Work Space Organization
 5S
 Approach Work Space Organization
 Sustaining Lean Efforts
 Transferring Knowledge
  • Module 9: Mistake-Proofing
 Poka-Yoke
 Reducing the Opportunity for Errors
  • Module 10: Lean Event
 Running a typical Kaizen (5-day or shorter) Event
 Lean Event Simulation
  • Module 11: Lean Principle Sustainability
 Introduction of Lean into an Organization
 Sustaining Lean Efforts
 Transferring Knowledge

Learning Objectives: 
  • Understand Lean principles.​
  • Clearly define waste in an organization and identify opportunities to eliminate waste.
  • Identify a value stream and define improvements.
  • Develop basic skills in continuous improvement and related tools.
  • Implement mistake-proofing.
  • Understand Kaizen events.
  • Gain a personal toolkit to implement Lean in an organization.

Copyright © Innovation Hub ( iHub )  2013

  • Home
  • General info
  • ECDC
  • CNC workshop feedback
    • PLC workshop feedback
    • Formula academy
  • Coworking Space
    • iAcademy >
      • iAcademy17
      • iAcademy_Survey >
        • iClubs >
          • iClubs 2020 Registration
      • iAcademy Personal Development Track
  • Programs
    • Entrepreneurship >
      • iSpark 2020 - Wave 1
      • Seminars >
        • Seminar Registeration Form
        • Seminars Feedback
        • Seminar Material
      • iCamp
    • iGP >
      • iGP2021
      • Apply
    • ZEH >
      • 17zeh-submission-form
      • 17ZEH_technical_support_form
    • iLab16
    • internships
    • EVER
  • Calendar
  • About
    • Media
  • CIB Internship
  • Front End Web Development 2021
  • NAID assistive technologies summer internship
  • iCamp Mobile Development
  • iCamp Web Development
  • NAID assistive technologies summer internship-2nd form
  • Category
  • ASU Innovates Researchers - Semi-Finals
  • Researchers'23 Interviews
  • ​​Researchers Interviews 2
  • ASU Innovates Researchers - Bootcamp